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Lockout/Tagout Overview

Lockout/tagout, often shortened to LOTO, is a general approach to safely isolating machinery and equipment from energy sources so it cannot start up unexpectedly during maintenance or cleaning. This is awareness only and does not replace your employer’s specific procedures or the training they are responsible for providing.

Educational workplace-safety awareness — connected to industries, occupations, employment law, employment documents and company types. Informational only — not legal advice and not a substitute for mandatory workplace safety training; employers remain responsible for compliance, training and worker authorization.

What lockout/tagout is

Lockout/tagout is a method used to make sure that machinery and equipment are properly switched off, isolated from their energy sources, and unable to start again while someone is working on them. Lockout typically uses physical locks to hold isolation devices in the safe position, while tagout uses warning tags to indicate that equipment must not be operated.

This page is general awareness only. It does not set out a procedure for any specific machine, nor does it authorise anyone to isolate equipment. Energy isolation involves serious hazards, including stored energy, and must follow your employer’s written procedures and be carried out only by people trained and authorised to do so.

Why it matters and where it applies

  • Unexpected start-up or release of energy during maintenance can cause severe injury.
  • It applies wherever machinery is serviced, cleaned, repaired or unblocked.
  • Energy sources can include electrical, mechanical, hydraulic, pneumatic and stored energy.
  • Isolation protects the person working and anyone else nearby.
  • Procedures must be followed precisely; partial isolation can be dangerous.

Key general points

  • The aim is to ensure equipment cannot move or release energy while work is done.
  • Stored energy, such as in springs, capacitors or pressurised systems, must also be controlled.
  • Locks and tags communicate clearly that equipment must not be re-energised.
  • Only trained, authorised people should isolate, lock and re-energise equipment.
  • Your employer is responsible for the procedures, equipment and training.

Practical awareness tips

  • Never operate or remove a lock or tag applied by someone else.
  • Do not attempt to clear, clean or maintain machinery you are not trained and authorised to isolate.
  • Follow your employer’s written isolation procedure exactly.
  • Confirm energy is isolated and stored energy released before work, as your procedure requires.
  • Raise concerns about isolation with your supervisor before starting work.

Common misunderstandings

  • Assuming switching a machine off is the same as isolating it.
  • Forgetting stored energy that can still cause movement after power is off.
  • Removing another person’s lock or tag to speed up a job.
  • Treating this page as a procedure or as authorisation to isolate equipment.

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For general informational and safety-awareness purposes only. This is educational content — not legal advice and not a substitute for legally required workplace safety training or instruction. It does not certify or approve any worker, does not authorise anyone to work, and does not guarantee compliance; reading it does not satisfy any legal obligation. Employers remain responsible for workplace safety, risk assessment, training, supervision and determining worker competence. Hazards and requirements vary by site, task and jurisdiction and change over time — always follow the applicable law and your employer’s safety rules, and confirm specifics with the official authority and a qualified safety professional.
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FAQ

Frequently asked questions

What does lockout/tagout mean?

It is a general method for isolating machinery from its energy sources so it cannot start unexpectedly during maintenance — using physical locks (lockout) and warning tags (tagout). The exact procedure must come from your employer.

Is switching a machine off enough before maintenance?

Not necessarily. Equipment may still hold stored energy or be re-energised by others. Proper isolation follows your employer’s lockout/tagout procedure and is carried out only by trained, authorised people.

Can I isolate equipment after reading this?

No. This page is awareness only and does not authorise or qualify anyone to isolate equipment. Isolation must follow your employer’s procedures and be done only by those they have trained and authorised.

Does this replace lockout/tagout training?

No. It is general awareness only and is not a substitute for the procedures, equipment and training your employer is responsible for providing.